American Leather Furniture Construction Details

American Leather - Product Gallery

High Tech & Top Quality Furniture Construction

American Leather is the nation's only leather furniture maker to utilize computerized, automated cutting systems in both leather and wood-part fabrication. Leather and wood parts are cut to within 4/1000th of an inch, resulting in exceptional accuracy and consistency.

An advanced automated leather cutting system from Cutting Edge™ uses video cameras and lasers to scan hides, identify flaws, then nest and cut leather parts.

Our latest technology has allowed us to replace our entire pattern inventory and eliminate the very labor intensive hand-cutting process. Our machinery provides superior accuracy and reliability over other methods. It has proven five times more efficient than hand-cutting.

American Leather was also one of the first companies to adapt cellular manufacturing techniques for upholstered furniture. Workers involved in virtually every aspect of production are grouped into "mini" factories. Sewers, framers, and upholsterers all work as a team to produce an individual piece of furniture. This improves communication and awareness, which results in superior product quality.

American Leather Features: Durable Frames

We care about the long-lasting durability of our furniture. Every wood part is precision cut to .004” using our sophisticated CNC machines.  This precision cutting assures that all wood parts fit together with minimum tolerance using a notched interlocking system resulting in strong frame.  All plywood parts are layered with industrial strength wood glue before being fastened. And, frame cavities are fully covered with 1/8" thick chipboard material which prevents cover cave-in and improves overall sturdiness of the frame. 

American Leather Features: Unidirectional Webbed Suspension Seating w/ High Resiliency, High Density Foam

Comfort and long-term support is essential in every piece we make. We’ve chosen unidirectional webbed suspension seating as the best choice to pair with high resiliency, high density foam cushions.  Studies show webbed suspension increases the life of these highest quality cushions.  The combination creates a beautiful continuous design line and a buoyant firmness. 

American Leather Features: Top Furniture Cushioning

We create our cushions with a highly perfected recipe of foam or down.  Each cushion mix is chosen specifically for the best comfort on each frame to create a welcoming softness. Down cushions tend to be softer and rounder, which tends to give a piece a more casual look.  High resiliency, high density foam offers more structure and firmness.   We also offer extra firm foam on many of our pieces.

Recliners.LA - Authorized American Leather Dealer

Recliners.LA is one of the nation's top American Leather furniture dealers with four beautiful furniture galleries in Los Angeles, California.  Headquarters for Recliners.LA are in Downtown Los Angeles with showrooms in Costa Mesa (Orange County), Pasadena, Redondo Beach, & Santa Monica.  We also ship nationwide with FREE DELIVERY on most items.  Browse our American Leather products online, call a specialist today (888-404-7632), or visit a store today. 

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